|
Prospector™ Features
Complete 3D Machining
A full suite of 3D machining strategies comes standard with Prospector™. Whether you machine from solid models or surface models, you can take full advantage of all these machining features in Prospector:
Z-Planar Rough Remachining

-
Automatic generation a series of Z-Planar programs to rough the entire job.
Smaller tools machine only in areas where preceding larger tools could not machine.
-
PowerSource knowledge-based machining sequences define proper roughing processes.
-
Unique Z-Planar program generation combines clearing with corner cutting.
-
Consistent and efficient results that minimizes machine time regardless of operator skill level.
Z-Planar With Clearing

- Zig-Zag, Spiral Outside-In, Spiral Inside-Out
- Designated plunge points for pre-drilled holes or off-the-block starts.
- High speed machining option to smooth interior corners.
- Machining by level or by pocket.
- Precise level machining option automatically inserts levels at exactly the right height to machine flat areas of the job.
- Plunge, linear or contour ramps.
Z-Planar No Clearing

- Specialized Z-level programs to precisely machine any part condition.
- High speed machining option for circular lead-in and lead-out.
- Automatic or designated plunge points.
- Ramp or plunge to transit to lower levels.
- Machine multiple regions by pocket or by level.
- Precise level machining option to hit flat areas of the job exactly.
Plunge Roughing

- Center cutting or edge-cutting program styles.
- Automatic development of conical entry hole program for machining cavity conditions.
- High speed machining option for circular lead-in and lead-out.
- Designated start points for off-the-block machining.
- Totally automatic mode to choose optimal start points and cusp elimination.
- Direction control (X-major, Y-Major).
- Maximum plunge depth to machine the job in layers.
- Step-back retracts to avoid dragging inserts during retract motions.
- Preview feature let you visualize the program to be created before committing parameters.
- OptiPlunge™ technology adds plunges to clean up larger cusps left over by machining.
- Unique Z-Level cleanup program removes cusps left over from plunge roughing.
Lace and Box

- Options to constrain minimum and maximum Z-heights to prevent programs from machining walls or dropping into pockets.
- Optional machining by angle constrains the cutter path to flat areas of the job regardless of the part geometry to be machined.
- Optimized lifts prevents wasted machine time by lifting only as high as needed to clear part and stock.
- High speed machining options to maintain constant depth of cut and smooth transitions from one scan to the next.
Contour Machining
- Offset on-surface machining
- Fixed step-over or on-surface step-over.
- Optimized lifts prevents wasted machine time by lifting only as high as needed to clear part and stock.
- High speed machining options to maintain constant depth of cut and smooth transitions from one scan to the next.
Flow-line and Radial Machining
- Flow cutting follows a single curve or optionally bounded by a secondary curve to contain the cutter path.
- Options to constrain minimum and maximum Z-heights to prevent programs from machining walls or dropping into pockets.
- One-way or zig-zag machining.
- Optimized lifts prevents wasted machine time by lifting only as high as needed to clear part and stock.
- High speed machining options to maintain constant depth of cut and smooth transitions from one scan to the next.
- Preview feature let you visualize the program to be created before committing parameters.
- Step-direction control lets you walk the cutter into the stock.
Spiral Machining

- Perfect for cutting circular features of a job, this cutter path produces a continuous spiral from one specified diameter to another..
- Machine outside-on or inside-out.
- Clockwise or counter-clockwise direction.
Pencil Trace
- Unique pencil-trace view graphically shows areas of the job suitable for pencil tracing.
- User specified path indicators ensures the program machines in only those areas which make sense.
- Multiple-passes walks the cutter down into the stock.
- One-way or zig-zag machining.
Rib Machining

- Unique machining strategy to cut grooves into the job instead of using conventional EDM techniques. Why burn it if it's faster to machine it?
- Z-Level clearing passes and final passes removes stock efficiently while leaving a perfect finish.
- Automatic optimization trims away portions of the Z-level passes that do not machine stock.
- Options to extend or constrain the cutter to accommodate interior or exterior part conditions.
- Ramp or plunge options to descend to lower levels.
- Zig-zag and one way cutting options.
- Optimized lifts prevents wasted machine time by lifting only as high as needed to clear part and stock.
Scribe Machining

- Engrave text or scribe lines into the job.
- Variable depths for each curve to machine.
- User defined step down.
- Optimized lifts prevents wasted machine time by lifting only as high as needed to clear part and stock.
|